Shangqiu Dayi Electromechanical Technology Co., Ltd. has more than 100 employees, 3 senior engineers, 10 professors and more than 40 professional and technical personnel. The overall technical strength is strong. In order to respond to the national industrial policy and increase the development of environmental protection industry, the company has acquired more than 200 acres of land in the Shangqiu Development Zone and built an environmental protection equipment production base. The project was approved by the Development and Reform Commission in July 2013. The project has a construction area of 58,000 square meters, including the production workshop. 4 buildings, one building of the staff building of the comprehensive building of science and technology production, and supporting facilities such as greening and hardening in the plant area. With automatic production equipment: car, milling, grinding, planing, drawing, stamping, CNC lathes, CNC milling machines, CNC drilling machines and other equipment and various types of testing equipment, a total of more than 80 sets, can produce 500 sets (sets) of environmental protection equipment, the total investment 20 million yuan. The company's main products: cracking equipment and distillation equipment.
In recent years, with the adjustment of China's energy and environmental protection policies, the proportion of coal-fired (oil, gas) applications has increased significantly, and fuel prices have continued to rise. The operating costs of boilers have increased significantly, and profits have decreased sharply. The energy-saving method has a large input cost, but the benefits are very small. How to reduce the boiler energy, improve the economic efficiency of the enterprise's energy use and the market competitiveness of the enterprise has become an urgent problem for enterprises.
This series of products adopts semi-gasification suspension combustion technology, which has the characteristics of generous appearance, reasonable structure, automatic feeding, high thermal efficiency, full combustion, no pollution, low emission, simple and convenient installation, small space occupation, etc., low operating cost and specific fuel consumption. (gas, electricity) burners can save 30% - 60% operating costs.
1. Intelligent operation: PLC, touch screen intelligent control, easy to use, one-button ignition, one-button ignition, one-button delay shutdown, temperature, pressure automatic adjustment.
2. High efficiency and energy saving: Renewable biomass energy is used as fuel, which can save 30%-60% of operating cost compared with fuel (gas) burner.
3. High thermal efficiency: semi-gasification suspension combustion plus tangential swirling air distribution design, low temperature segmental combustion, thermal efficiency of more than 98%.
4. Stable and reliable: micro-negative pressure operation, ultra-low nitrogen combustion technology, multiple air distribution, high temperature cracking, semi-gasification suspension combustion, good eddy current effect, combustion retention time of more than 2 seconds, high-speed combustion without dead angle. The inner liner is made of 3 layers of heat preservation. The furnace is made of special high-aluminum refractory material and is resistant to high temperature. The exterior is made of water-cooled wall. Longer service life and more stable operation.
5. Low-carbon environmental protection: Through the negative pressure pyrolysis gasification, secondary combustion, exhaust gas treatment system, the flue gas completely eliminates secondary pollution.
6. Applicability: 3mm or less biomass sawdust, sawdust, rice husk, etc.
Biomass burners save up to 75% on electricity, 60% on fuel savings, 50% on natural gas, 40% on liquefied gas, and zero pollution. The liner of the biomass burner is made of zirconium silicon crystal, which is fired by high-temperature furnace after high-pressure casting. It needs to be burned at a temperature above 1000 °C for three days without loose pores.
Biomass burner, a biomass semi-gasification automatic control burner, biomass pyrolysis burner based on organic biomass such as biomass pellets, wood chips, wood flour, sawdust, etc., generally divided into air-cooled biomass Two models of burners and water-cooled biomass burners.
1. Pollution-free and environmentally-friendly benefits: Renewable biomass energy is used as fuel to achieve sustainable energy use. The high-temperature segmented combustion technology has low emissions of NOX, SO2 and dust in the flue gas, and is the best substitute for fuel (gas) burners and electric heating.
2, no tar, waste water and other waste discharge: the use of high temperature pyrolysis combustion technology, tar and other direct combustion in the form of gaseous, to solve the technical problems of high biomass gasification tar content, to avoid the water quality caused by washing tar Pollution.
High heating temperature: The technology uses secondary air distribution, and the furnace pressure is 500-700mm water column to ensure normal fluidization in the jet zone. The continuous feeding is continuous production, the flame is stable, and the temperature in the high temperature section can reach 1300 ° C, which is widely used in industry.
3. Wide application range of equipment: Biomass burner is suitable for coating wire body, electroplating factory oven, boiler, small power station boiler, industrial furnace, incinerator, melting furnace, die casting machine, drying equipment, kitchen equipment, drying Equipment, food drying equipment, ironing equipment, baking equipment, road construction machinery, industrial annealing furnaces, fuel oil, gas, coal-fired large-tonnage boilers, asphalt heating equipment and other thermal energy industries.
4. Low investment and operating costs: The biomass burning mechanism is designed reasonably. When used in various equipments, the cost of transformation is low. The operating cost is reduced by more than 60% compared with the fuel boiler heating cost, and the heating cost of the gas boiler is reduced by more than 40%. It is an electric furnace. The best choice for energy-saving and environmental protection renovation and upgrading of oil furnaces and gas furnaces.
5, easy to operate, easy to maintain: the use of variable frequency automatic feeding, wind ash removal, simple operation, small workload, single duty on duty, biomass burner is the best choice for the majority of boiler enterprises.
6. Wide source of fuel: The burner uses wood and wood pellets as raw materials, which has high calorific value and avoids the occurrence of coking phenomenon in straw particles.
Biomass burner body description
The LSJ series biomass pellet burner is designed and developed based on the customer's many years of experience and the extensive design experience and operating experience of most biomass burner manufacturers on the market, based on fuel characteristics and combustion characteristics.
1: fuel supply
The main fuel of the burner is 3mm or less of biomass sawdust, wood chips, rice husks and the like. The fuel is delivered by the loader to the split silo and then sent to the rear of the combustor for combustion via a multi-stage feed system.
2: Choice of combustion method
According to the requirements of environmental protection, clean combustion, and the combustion characteristics of biomass fuel, the boiling semi-gasification combustion plus tangential swirling air distribution design is selected.
3: anti-tempering device
In order to avoid the equipment failure during the operation of the equipment and the misoperation of the equipment, the silo is tempered. For this technical problem, each electronic control and machinery of the company has anti-tempering function.
4: Furnace material
The interior high-alumina refractory bricks, the external castables are integrally poured, fixed intervals, expansion gaps, practical calculations, and reasonable distribution.
5: Sealing, corrosion, dust accumulation measures
Burner tightness is very important to the burner. It not only maintains the safety and cleanliness of the burner, but also improves the thermal efficiency of the burner. The burner of this product adopts multi-layer insulation layer, (outer membrane type water-cooled, air-cooled wall, designed according to customer's requirements) two-layer guard plate, water-cooled welded joint pressure test to ensure the tightness of the burner. The reliability of the burner operation is guaranteed.
Because the biomass fuel contains various salts including chloride, the flue gas generated by combustion has strong corrosiveness. After years of practical experience, the company uses high-aluminum refractories with high temperature and corrosion resistance as the inner tank and gun. The mouth is a split structure, and the interior is a high-aluminum pouring material.
The ash of the heated area is related to the flow rate of the flue gas, the dew point temperature, the structural arrangement and other factors. According to practical experience, the ash content of the biomass fuel combustion is lower, has a strong adhesion, and is easy to adhere to the heating surface. Therefore, On the structure of the furnace, the grate of our company adopts the wind disk structure. During the operation, the flame of the furnace turns into a cyclone shape, and the ash gathers in the middle of the bottom. The upper and lower sides of the wind disk have gray outlets.
The electronic control programming system of this series is designed and developed independently by our company for biomass burners. The control system adopts PLC and touch screen. The internal program matches the burner one-to-one, which has the advantage of automation.
1: wiring voltage
The burner electronic control system is a power supply line, working voltage AC380V 50HZ three-phase four-wire.
2: Electrical configuration
Electronic control system components PLC, touch screen, select Delta ES2, DOP series, global warranty.
3: Control mode
Each motor is controlled separately, with manual and automatic functions. It can automatically adjust the feeding and distribution according to the temperature and pressure required by the customer. The multi-segment automation intelligent control can realize the one-button start-up and the one-button delay shutdown. The complicated operation of the burning machine in the market greatly saves human resources.
4: silo detection, lack of material alarm
Detect the condition of the burner silo according to the amount of material in the silo. When the fuel is sufficient, the burner is running normally. When the fuel is low to the normal critical point, the device prompts the material shortage alarm and the touch screen displays.
5: Status real-time detection
Each motor is controlled separately, adding overload phase protection, communication PLC, touch screen. When the motor fails, the buzzer sounds a light and light alarm, and the fault location is accurately displayed on the touch screen. More one-button self-recovery system.
6: Temperature and pressure protection
Install a temperature controller and an electrical contact pressure gauge on the heat source equipment. The burner automatically adjusts the protection according to the parameters set on the meter. Once the set temperature and pressure alarms are exceeded, the burner is automatically adjusted to the safety parameter position.
After sales service
1: The warranty period of the equipment is 1 year, counting from the date of shipment of the equipment. During the warranty period and after the warranty period, the supplier will carry out long-term after-sales service to meet the demand of the demander in time.
2: During the warranty period, the equipment will malfunction under normal use conditions (except for normal replacement of consumable parts), and the supplier is responsible.
3: During the warranty period, if the equipment fails under normal use conditions, the demanding personnel shall notify the supplier's technical personnel by telephone or describe the fault phenomenon in writing, and the supplier shall provide solutions to the customer within 4 hours. Can not be lifted, the supplier arrives at the user site to troubleshoot.
4: After the warranty period, if the equipment fails, the demanding personnel will notify the supplier's technical personnel by telephone or describe the fault phenomenon in writing. The supplier will provide the customer with a solution within 4 hours. Can not be lifted, the supplier arrives at the user site to troubleshoot.
5: The consumable parts and key spare parts are the responsibility of the purchaser, and the supplier may also contact the manufacturer to purchase. If it is manufactured by the supplier, it will be charged at the cost price.
6: After-sales personnel return to visit the equipment every quarter, and find problems in a timely manner.
7: Training: The supplier is responsible for the application of the equipment to the operation and maintenance personnel of the demander, and the trainee has complete knowledge of the equipment.
Training content: training of the main structure of the equipment, maintenance, use precautions, operation methods and other related knowledge.