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Tel:135-6939-8555

Fax:0370-2878188

Website:http://www.sqdayijidian.com

Email:dyjd@dayijidian.com

Address:Northeast corner of the intersection of Chenfeng Avenue and Fangyu Road, Development Zone, Shangqiu City, Henan Province, China

Waste plastic refining equipment

Waste plastic refining equipment

Custom: Yes Brand: DaYi Working Medium: Waste Plastic Waste Rubber: Waste Tire Design Pressure: Normal Pressure (Mpa) Design Temperature: 250-500 (C) Volume: 35 (m3) Size: 2600 * 6600 2600*8000 ( Mm (can be customized))

Description

Shangqiu Dayi Electromechanical Technology Co., Ltd. has more than 100 employees, 3 senior engineers, 10 professors and more than 40 professional and technical personnel. The overall technical strength is strong. In order to respond to the national industrial policy and increase the development of environmental protection industry, the company has acquired more than 200 acres of land in the Shangqiu Development Zone and built an environmental protection equipment production base. The project was approved by the Development and Reform Commission in July 2013. The project has a construction area of 58,000 square meters, including the production workshop. 4 buildings, one building of the staff building of the comprehensive building of science and technology production, and supporting facilities such as greening and hardening in the plant area. With automatic production equipment: car, milling, grinding, planing, drawing, stamping, CNC lathes, CNC milling machines, CNC drilling machines and other equipment and various types of testing equipment, a total of more than 80 sets, can produce 500 sets (sets) of environmental protection equipment, the total investment 20 million yuan. The company's main products: cracking equipment and distillation equipment
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After-sale service:  
1. Delivery time-- It will be within 25-35 working days after we receive the deposit.
2. Warranty- The warranty period is 12 months, engineers available to service at any time.  
3. Installation and Training-- Our Company will dispatch one technician for installation and training, ensuring the operation safety. The installation period should be one month; otherwise, you have to pay extra salary for the technician with the price of USD 100.00 per day. 
4. Regular phone visiting to check out if there is anything we can do for you, maintenance guiding, easily worn-out parts and catalyst offering, on-site maintenance.v

No. project parameter Remarks
1 Waste plastic cracking 6-8 tons / day Semi-continuous, 1 stove per day
2 Equipment model GFXT--30 type Theoretical volume 35m3,
3 Main furnace installation operation form (φ2600*6600)  
4 System pressure Horizontal rotation  
5 Furnace rotation speed Atmospheric pressure (micro-negative pressure)  
6 Main furnace rotary power 0.1 to 0.5 rev / min  
7 Main furnace drive mode 5.5KW  
8 Installation method External gear  
9 Noise dB(A) Have a foundation  
10 Forms of work ≤80  
11 Land occupation Semi-continuous Only equipment footprint, no raw material yard
12 Equipment investment ~100m2 Standard
13 personnel ~ 250,000 yuan Workers' wages average 200 yuan / person, day
14 Waste plastic price 3 people Waste plastics are waste recycling, no money.
15 Coarse carbon black price 0 yuan Change with the market
16 Fuel oil price 300-400 yuan / ton Change with the market
17 Fuel consumption 2700-3000 yuan / ton In the heating stage of the furnace, when the temperature reaches 250 °C, the non-condensable flammable gas can meet the required heat demand.
18 Equipment installed capacity 30m3/ton Low match
19 Water consumption 10-11KW Remarks
20 Manufacturing cycle 1.1 tons / 10 tons Semi-continuous, 1 stove per day
21 Installation cycle 20 working days  
22 Payback period 15 days  
 
efficient, energy-saving, environmentally friendly
Safety: The pyrolysis furnace is operated by furnace heating and anaerobic pyrolysis process. The furnace body is sealed, ensuring that the gas does not leak during the normal pressure production process, which fundamentally eliminates the unsafeness caused by gas leakage during the production process. Hidden dangers and secondary pollution.
Efficient: The main equipment adopts the rotary furnace design to increase the heat transfer area, rotate slowly, and heat evenly to avoid local overheating. The cracking effect is good and the thermal cracking efficiency is improved.
Energy-saving: intermittent production, the exhaust gas produced by the system acts as a cracking furnace fuel, the system uses water step-by-step recycling, the main power frequency conversion speed regulation, convenient start-stop, safe and reliable, air bag dust removal and purification preliminary condensation cracking gas, energy saving and environmental protection.
Environmental protection: The system produces non-condensable gas and burns back, eliminates the unorganized emission of exhaust gas, and efficiently atomizes the dust removal tower. The smoke produced by the combustion is discharged after being treated. The wastewater produced in the system is sent to the atomization tower after treatment and used as dust removal and desulfurization. The system is consumed and not discharged. Meet the requirements of environmental protection.
V. Project risk
The technology adopted in this project is mature and reliable. After the project is implemented, the manufacturing cost of the product and the comprehensive energy consumption of the equipment are all at the advanced level of similar equipment in China. It can be seen that the project is basically risk-free. This project is also a project for energy conservation, emission reduction and comprehensive utilization of resources. It is a nationally encouraged project, so there is no risk in policy. Waste rubber treatment is a problem that is common and urgently needed to be solved in all countries of the world, so there is no risk in resources. Therefore, this project has a high promotion value.
Sixth, equipment configuration list (specific configuration according to customer needs) First, the disposal method of waste plastic:
There are three main treatment methods for waste plastics: landfill, incineration, and recycling. Recycling methods can be divided into recycling and chemical recycling, and recycling is mainly used in industrial waste plastics. For a large number of waste plastics for living, chemical recovery treatment can be used, that is, fuel oil is obtained by heating. (To obtain better quality oil, further refining is required. A certain amount of cracking catalyst is added to the fuel oil to decompose it, and polymerized monomers, diesel, gasoline and fuel gas have been obtained.)
Second, the cracking recovery rate of several typical waste plastics (pure monomers).

No. symbol name Product Pure oil yield  
1 PVC Polyvinyl chloride: Down pipe   Not easy to refine: contains HCL
2 PET Polyester: Drink bottle   Barrier material
3 PP Polypropylene plastic rope ~90%  
4 PS Polystyrene Electrical appliances, appliance housing ~90%  
5 ABS Engineering Materials   ~40%  
6   Pure white plastic sheet   ~70%  
7   Instant noodle bag   ~40%  
8   Plastic trademark   ~20%  
9   Paper mill scrap   ~20%  
Product Application:
 
Used tires , scrap plastic, pp , pe , ps , aluminum foil , scrap PMMA etc raw material can be recycling pyrolysis to fuel oil , carbon black through pyrolysis machine .
Compared with the burning or landfill , solve the waste problem by pyrolysis technology is more acceptable by people in the world , because it is fully environmentall and can bring investors high profit .
The whole set of waste tyre plastic pyrolysis machine totally including 5 parts , they are auto feeder , pyrolysis reactor , condensing system and dedusting (remove dust and acidity )device

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Main Features:
 
1. Pyrolysis machine operating under micro negative pressure system and uses micro-vacuum technology ensures the gas does not spill in the production process and improve the efficiency of thermal cracking, eliminating hidden dangers caused by the gas leak from the fundamental;
2. The pyrolysis furnace use feeding and discharging seal system to improve the performance sealing of the furnace, so that the waste in anaerobic (or oxygen-free) state cracking eliminate dioxin formation, therefore guarantee the pyrolysis furnace safety during production.
3. Matching up with high efficiency flammable gas recovery system, hence it can guarantee the non-condensable gas use effectively, saving energy and reducing harmful emissions.
4. Upgraded dedusting device -ceramic packing dedusting device to ensure no black smoke discharged out.

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After-sale service:  
1. Delivery time-- It will be within 25-35 working days after we receive the deposit.
 
2. Warranty- The warranty period is 12 months, engineers available to service at any time. 
 
3. Installation and Training-- Our Company will dispatch one technician for installation and training, ensuring the operation safety. The installation period should be one month; otherwise, you have to pay extra salary for the technician with the price of USD 100.00 per day.
 
4. Regular phone visiting to check out if there is anything we can do for you, maintenance guiding, easily worn-out parts and catalyst offering, on-site maintenance.
 
 
 
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